In the feed processing industry, twin-screw extrusion technology is becoming synonymous with efficient production. It represents not only increased production capacity but also innovative processing techniques. These production lines, typically equipped with a professional-grade extruder, are capable of meeting the diverse production needs of fish feed, poultry feed, and pet food.
The core advantages of the automatic feed puffing production line:
1. Core Advantages of the Wet Process
The most significant difference between traditional dry puffing and wet puffing lies in moisture control and thermodynamic treatment. The wet process injects an appropriate amount of steam during the raw material pretreatment stage to maintain the moisture content in the ideal range of 25%-35%. This treatment method offers three substantial benefits: starch gelatinization can be increased to over 90%, significantly improving feed digestibility and absorption; and the finished pellets have a more uniform porous structure, which is crucial for the suspension properties of aquatic feeds.
2. Key Points in Production Line Configuration
To achieve stable hourly production, the entire production process requires a systematic consideration. The post-puffing process requires a multi-layer continuous dryer. The puffing temperature for fish feed is typically controlled between 110-130°C, while that for poultry feed can be lowered to 90-110°C.
| Capacity | 15-20t/h |
| Range of application | large commerical feed factory,could make chicken,sheep,cow,shrimp feed |
| Workers requirments | 4-5 people |
| Shipment requirments | 6*40ft container |
| Product advantages | Fully automatic intelligent batching, computer control system with stable output, efficient and continuous operation, labor saving, direct packaging, particle size can be selected from 1-12mm. |
| size for whole line | According to land size and layout |
3. Practical Solutions for Energy Efficiency Management
Large-scale production lines focus on diversified energy consumption. Using waste heat from the drying process for raw material preheating can reduce steam consumption by approximately 15%. The use of a permanent magnet synchronous motor to drive the extruder saves over 20% of energy compared to traditional asynchronous motors.
4. Return on Investment
In practice, the payback period for this type of production line is typically 18-24 months. Small and medium-sized investors can consider a phased implementation plan, first establishing a basic production line to meet current needs while reserving interfaces for future expansion.
FAQ
Q: Are you a factory?
A: Yes, we are. We have extensive production experience and our equipment undergoes multiple quality inspections before shipment to ensure quality.
Q: Are there any discounts on equipment?
A: Because we are a factory, we can offer lower prices.
Q: How do I choose the right equipment for my needs?
A: We will match the most suitable production line equipment for you based on your specific needs.
For more information on process design, equipment layout, plant construction plan, single machine equipment quotation, turnkey quotation, etc., please feel free to contact us.
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ผู้ติดต่อ: Fiona
โทร: 86 19913726068
